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Biopharmaceutical Production Freeze Dryer

With over 20 years of experience in freeze dryer design and manufacturing, our equipment meets all industry standards. We offer flexible custom design based on our customers' facilities, manufacturing freeze dryers in various structural forms.
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Product Advantage


Pharmaceutical freeze dryers can be configured with CIP (Clean-in-Place) and SIP (Sterilize-in-Place) options as needed to meet GMP (Good Manufacturing Practices) requirements. These machines are characterized by their isolation, integration, modularity, automation, and intelligence.


1. The cabinet is processed in one piece, reducing the risk of leakage. The interior structure of the cabinet is simple, without dead corners, making it easy to clean and sterilize.

2. The plate layers are manufactured using patented welding technology, ensuring temperature uniformity and improving heat exchange efficiency.

3. The steam flow guiding device maximizes the effectiveness of the cold trap area. The cold trap coil has a large and even ice formation.

4. The vacuum system is high-performance, with a large exhaust capacity, significantly improving product sublimation and freeze-drying efficiency.

5. The refrigeration system operates independently in a closed loop. The Bitzer refrigeration unit has strong cooling capacity, low energy consumption, and a large reserve of cooling capacity.

6. Advanced PLC and SCADA systems enable operators to easily manage the freeze-drying system and complete complex freeze-drying process cycles.

7. Our company can provide front-end equipment such as filling machines and automatic material handling systems according to customer requirements.


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Technical Parameters


Model

Freeze Drying Area

Vacuum Level

Cold Trap Temperature

Maximum ice capacity

Shelf Temperature Range

Material Tray

Number of Shelf Layers

Loadable Materials

Dimensions

Overall Power

m2

Pa

kg/B

mm

pcs

φ16(2ml)

mm

kW

GZLY-1

1.15

≤1

-75

>20

-50~+70

480×600

4+1

4788

1640×1100×1830

7.5

GZLY-2

2.2

≤1

-75

>40

-50~+70

610×910

4+1

9216

2500×1560×2020

12

GZLY-3

3.3

≤1

-75

>60

-50~+70

610×910

6+1

13824

2500×1560×2300

15

GZLY-5

5.25

≤1

-75

>100

-50~+70

750×1000

7+1

22540

4000×1360×2800

24

GZLY-10

10.5

≤1

-75

>200

-50~+70

990×1520

7+1

45360

5500×1670×2800

46

GZLY-20

20.2

≤1

-75

>400

-50~+70

1210×1520

11+1

84942

6500×1980×2800

85

GZLY-30

30.0

≤1

-75

>600

-50~+70

1520×1800

11+1

131967

7500×2280×2900

160

GZLY-40

41.0

≤1

-75

>800

-50~+70

1520×1800

15+1

179955

7500×2280×3300

180


Product Uses


· Vaccines

· Traditional Chinese Medicine

· Pharmaceuticals

· Biopharmaceuticals

· Biochemical Drugs

· Biologics, Probiotics

· Extracts

· Nutritional Supplements

· Diagnostic Reagents

· Blood Products


Product Operate Guide


The machine can operate both automatically and manually. In automatic mode, after setting the tray temperature, run time, and vacuum level, simply click "Start" to initiate freeze-drying, achieving automated freeze-drying.


Product Video




FAQ


Common issues when using pharmaceutical production freeze dryers may include:


1. Temperature Control Problems: Temperature control is critical for freeze dryers. Fluctuations or deviations from the target temperature can affect the quality of the freeze-drying process. Common issues include excessive temperature fluctuations and temperature deviations.


2. Vacuum System Issues: The vacuum system is a vital component of freeze dryers. Insufficient vacuum levels or vacuum leaks can lead to incomplete or prolonged freeze-drying processes.


3. Tray Loading Issues: Incorrect loading of trays can result in uneven product distribution, affecting freeze-drying efficiency. Operators need to ensure proper tray loading and even sample distribution.


4. Ice Formation: Ice buildup in the cold trap can decrease freeze-drying efficiency. Regular defrosting and maintenance are essential to address this issue.


5. Product Quality Concerns: If there are issues with the product during freeze-drying, such as foaming, discoloration, or distortion, it may be due to improper process parameter settings or other factors.


6. Maintenance and Care: Routine maintenance and care, including filter replacement, cleaning, and disinfection of internal components, are necessary for freeze dryers. Neglecting these maintenance steps can lead to equipment malfunctions.


7. Operator Training: Proper operator training is essential to ensure correct freeze dryer operation and the ability to address potential issues.




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Beijing Songyuan Huaxing Technology Development Co., Ltd. was founded in 2000, with its headquarters located in Beijing, China.

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