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Product Advantage
Pharmaceutical freeze dryers can be configured with CIP (Clean-in-Place) and SIP (Sterilize-in-Place) options as needed to meet GMP (Good Manufacturing Practices) requirements. These machines are characterized by their isolation, integration, modularity, automation, and intelligence.
1. The cabinet is processed in one piece, reducing the risk of leakage. The interior structure of the cabinet is simple, without dead corners, making it easy to clean and sterilize.
2. The plate layers are manufactured using patented welding technology, ensuring temperature uniformity and improving heat exchange efficiency.
3. The steam flow guiding device maximizes the effectiveness of the cold trap area. The cold trap coil has a large and even ice formation.
4. The vacuum system is high-performance, with a large exhaust capacity, significantly improving product sublimation and freeze-drying efficiency.
5. The refrigeration system operates independently in a closed loop. The Bitzer refrigeration unit has strong cooling capacity, low energy consumption, and a large reserve of cooling capacity.
6. Advanced PLC and SCADA systems enable operators to easily manage the freeze-drying system and complete complex freeze-drying process cycles.
7. Our company can provide front-end equipment such as filling machines and automatic material handling systems according to customer requirements.
Technical Parameters
Model | Freeze Drying Area | Vacuum Level | Cold Trap Temperature | Maximum ice capacity | Shelf Temperature Range | Material Tray | Number of Shelf Layers | Loadable Materials | Dimensions | Overall Power |
m2 | Pa | ℃ | kg/B | ℃ | mm | pcs | φ16（2ml） | mm | kW | |
GZLY-1 | 1.15 | ≤1 | -75 | ＞20 | -50～+70 | 480×600 | 4+1 | 4788 | 1640×1100×1830 | 7.5 |
GZLY-2 | 2.2 | ≤1 | -75 | ＞40 | -50～+70 | 610×910 | 4+1 | 9216 | 2500×1560×2020 | 12 |
GZLY-3 | 3.3 | ≤1 | -75 | ＞60 | -50～+70 | 610×910 | 6+1 | 13824 | 2500×1560×2300 | 15 |
GZLY-5 | 5.25 | ≤1 | -75 | ＞100 | -50～+70 | 750×1000 | 7+1 | 22540 | 4000×1360×2800 | 24 |
GZLY-10 | 10.5 | ≤1 | -75 | ＞200 | -50～+70 | 990×1520 | 7+1 | 45360 | 5500×1670×2800 | 46 |
GZLY-20 | 20.2 | ≤1 | -75 | ＞400 | -50～+70 | 1210×1520 | 11+1 | 84942 | 6500×1980×2800 | 85 |
GZLY-30 | 30.0 | ≤1 | -75 | ＞600 | -50～+70 | 1520×1800 | 11+1 | 131967 | 7500×2280×2900 | 160 |
GZLY-40 | 41.0 | ≤1 | -75 | ＞800 | -50～+70 | 1520×1800 | 15+1 | 179955 | 7500×2280×3300 | 180 |
Product Uses
· Vaccines
· Traditional Chinese Medicine
· Pharmaceuticals
· Biopharmaceuticals
· Biochemical Drugs
· Biologics, Probiotics
· Extracts
· Nutritional Supplements
· Diagnostic Reagents
· Blood Products
Product Operate Guide
The machine can operate both automatically and manually. In automatic mode, after setting the tray temperature, run time, and vacuum level, simply click "Start" to initiate freeze-drying, achieving automated freeze-drying.
Product Video
FAQ
Common issues when using pharmaceutical production freeze dryers may include:
1. Temperature Control Problems: Temperature control is critical for freeze dryers. Fluctuations or deviations from the target temperature can affect the quality of the freeze-drying process. Common issues include excessive temperature fluctuations and temperature deviations.
2. Vacuum System Issues: The vacuum system is a vital component of freeze dryers. Insufficient vacuum levels or vacuum leaks can lead to incomplete or prolonged freeze-drying processes.
3. Tray Loading Issues: Incorrect loading of trays can result in uneven product distribution, affecting freeze-drying efficiency. Operators need to ensure proper tray loading and even sample distribution.
4. Ice Formation: Ice buildup in the cold trap can decrease freeze-drying efficiency. Regular defrosting and maintenance are essential to address this issue.
5. Product Quality Concerns: If there are issues with the product during freeze-drying, such as foaming, discoloration, or distortion, it may be due to improper process parameter settings or other factors.
6. Maintenance and Care: Routine maintenance and care, including filter replacement, cleaning, and disinfection of internal components, are necessary for freeze dryers. Neglecting these maintenance steps can lead to equipment malfunctions.
7. Operator Training: Proper operator training is essential to ensure correct freeze dryer operation and the ability to address potential issues.
Product Advantage
Pharmaceutical freeze dryers can be configured with CIP (Clean-in-Place) and SIP (Sterilize-in-Place) options as needed to meet GMP (Good Manufacturing Practices) requirements. These machines are characterized by their isolation, integration, modularity, automation, and intelligence.
1. The cabinet is processed in one piece, reducing the risk of leakage. The interior structure of the cabinet is simple, without dead corners, making it easy to clean and sterilize.
2. The plate layers are manufactured using patented welding technology, ensuring temperature uniformity and improving heat exchange efficiency.
3. The steam flow guiding device maximizes the effectiveness of the cold trap area. The cold trap coil has a large and even ice formation.
4. The vacuum system is high-performance, with a large exhaust capacity, significantly improving product sublimation and freeze-drying efficiency.
5. The refrigeration system operates independently in a closed loop. The Bitzer refrigeration unit has strong cooling capacity, low energy consumption, and a large reserve of cooling capacity.
6. Advanced PLC and SCADA systems enable operators to easily manage the freeze-drying system and complete complex freeze-drying process cycles.
7. Our company can provide front-end equipment such as filling machines and automatic material handling systems according to customer requirements.
Technical Parameters
Model | Freeze Drying Area | Vacuum Level | Cold Trap Temperature | Maximum ice capacity | Shelf Temperature Range | Material Tray | Number of Shelf Layers | Loadable Materials | Dimensions | Overall Power |
m2 | Pa | ℃ | kg/B | ℃ | mm | pcs | φ16（2ml） | mm | kW | |
GZLY-1 | 1.15 | ≤1 | -75 | ＞20 | -50～+70 | 480×600 | 4+1 | 4788 | 1640×1100×1830 | 7.5 |
GZLY-2 | 2.2 | ≤1 | -75 | ＞40 | -50～+70 | 610×910 | 4+1 | 9216 | 2500×1560×2020 | 12 |
GZLY-3 | 3.3 | ≤1 | -75 | ＞60 | -50～+70 | 610×910 | 6+1 | 13824 | 2500×1560×2300 | 15 |
GZLY-5 | 5.25 | ≤1 | -75 | ＞100 | -50～+70 | 750×1000 | 7+1 | 22540 | 4000×1360×2800 | 24 |
GZLY-10 | 10.5 | ≤1 | -75 | ＞200 | -50～+70 | 990×1520 | 7+1 | 45360 | 5500×1670×2800 | 46 |
GZLY-20 | 20.2 | ≤1 | -75 | ＞400 | -50～+70 | 1210×1520 | 11+1 | 84942 | 6500×1980×2800 | 85 |
GZLY-30 | 30.0 | ≤1 | -75 | ＞600 | -50～+70 | 1520×1800 | 11+1 | 131967 | 7500×2280×2900 | 160 |
GZLY-40 | 41.0 | ≤1 | -75 | ＞800 | -50～+70 | 1520×1800 | 15+1 | 179955 | 7500×2280×3300 | 180 |
Product Uses
· Vaccines
· Traditional Chinese Medicine
· Pharmaceuticals
· Biopharmaceuticals
· Biochemical Drugs
· Biologics, Probiotics
· Extracts
· Nutritional Supplements
· Diagnostic Reagents
· Blood Products
Product Operate Guide
The machine can operate both automatically and manually. In automatic mode, after setting the tray temperature, run time, and vacuum level, simply click "Start" to initiate freeze-drying, achieving automated freeze-drying.
Product Video
FAQ
Common issues when using pharmaceutical production freeze dryers may include:
1. Temperature Control Problems: Temperature control is critical for freeze dryers. Fluctuations or deviations from the target temperature can affect the quality of the freeze-drying process. Common issues include excessive temperature fluctuations and temperature deviations.
2. Vacuum System Issues: The vacuum system is a vital component of freeze dryers. Insufficient vacuum levels or vacuum leaks can lead to incomplete or prolonged freeze-drying processes.
3. Tray Loading Issues: Incorrect loading of trays can result in uneven product distribution, affecting freeze-drying efficiency. Operators need to ensure proper tray loading and even sample distribution.
4. Ice Formation: Ice buildup in the cold trap can decrease freeze-drying efficiency. Regular defrosting and maintenance are essential to address this issue.
5. Product Quality Concerns: If there are issues with the product during freeze-drying, such as foaming, discoloration, or distortion, it may be due to improper process parameter settings or other factors.
6. Maintenance and Care: Routine maintenance and care, including filter replacement, cleaning, and disinfection of internal components, are necessary for freeze dryers. Neglecting these maintenance steps can lead to equipment malfunctions.
7. Operator Training: Proper operator training is essential to ensure correct freeze dryer operation and the ability to address potential issues.
