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SY-200F R&D-Stoppering

The SY-200F Stoppering Freeze Dryer has a freeze-drying area of 2.25㎡ and is recommended for a loading capacity of 22.5kg. It can accommodate 7600 vials with a diameter of 16mm. Suitable for cleanroom without a cooling water source, the entire machine is shipped and installation is straightforward. It is the ideal model for small-scale production and freeze-drying process development.
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Product Advantage


Suitable for placement in cleanroom.

1. In-situ vacuum freeze dryer with automated freeze-drying process.

2. Main unit consists of a dual-chamber system with a cold trap and drying chamber.

3. Vacuum level control functionality included.

4. Each layer is equipped with independent sample temperature probes.

5. Cold trap cooling rate: -20°C to -40°C in ≤20 minutes.

6. Heating and cooling rate of 1°C per minute.

7. Sublimation curve control switch for switching between stepwise and linear temperature control.

8. Shelf temperature control accuracy of ±1°C.

9. PLC controller with PID temperature regulation.

10. Nitrogen gas filling system for drying with inert gas.

11. Comprehensive maintenance reminder features.

12. Multiple safety protections for vacuum and refrigeration systems.


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Technical Parameters


Model


SY-200F

Standard

SY-200F

Stoppering

Freeze Drying Area

2.25

2.2

Cold Trap Temperature

<-75 (no-load)

Vacuum Level

Pa

≤1 (no-load)

Shelf Temperature Range

-55-+70 (no-load)

Maximum ice capacity

kg/24h

≥30

≥30

Number of Shelf Layers

pcs

5+1

4+1

Material Tray

mm

900×500

610×910

Shelf Spacing

mm

80

100

Overall Power

kW

13.5

14.5

Weight

kg

1200

1500

Dimensions

mm

2008×1180×1730

2193×1402×2370

Loadable Materials

L

22.5

22

Loadable Vials

pcs

-

Ф12mm:13400

pcs

-

Ф16mm:7600

pcs

-

Ф22mm:3888

Defrost Mode

-

Electric Defrost

Electric Defrost

Safety Devices

-

Audible Alarm, Emergency Stop Switch, Overpressure Protection

Power Supply

-

Three-phase 5-wire, 380 volts

Three-phase 5-wire, 380 volts

Optional features:

· Eutectic point testing

· Chamber isolation valve

· Remote control via PC or mobile app

· Imported vacuum pumps

· Anti-oil backflow solenoid valve

· Oil mist filter


Product Uses


The application of freeze dryers in cleanrooms is extensive and particularly suitable for industries and applications that require a highly clean and sterile environment. Here are some key application scenarios of freeze dryers in cleanrooms:


1. Pharmaceutical Industry: In pharmaceutical processes, drugs, vaccines, biologics, and other products often undergo freeze-drying to maintain their long-term stability and activity. Using a freeze dryer in a cleanroom ensures the product's cleanliness and sterility, meeting the strict requirements of pharmaceutical production.

2. Biotechnology and Life Sciences Research: Laboratories and research institutions in the fields of biotechnology and life sciences often need to freeze-dry biological samples, enzymes, antibodies, and more for long-term storage and analysis. A freeze dryer in a cleanroom environment ensures the purity and reliability of samples.

3. Food Industry: In the food industry, certain products like coffee, fruits, vegetables, and more require freeze-drying to extend their shelf life. Using a freeze dryer in a cleanroom reduces the risk of external contamination and microbial contamination.

4. Medical Device Manufacturing: When manufacturing medical devices and components, ensuring product cleanliness and sterility is crucial. A freeze dryer can be used to remove moisture from devices, ensuring product quality and safety.

5. Chemical Industry: In some chemical reactions and synthesis processes, freeze-drying is necessary to maintain the stability and activity of compounds. Using a freeze dryer in a cleanroom environment reduces the impact of external contamination.


Product Operate Guide


This machine model features both automatic and manual control capabilities, making it suitable for both small-scale automated production and manual exploration of freeze-drying processes.


FAQ


1. Why is freeze-drying technology essential in pharmaceutical R&D?

Freeze-drying technology plays a crucial role in pharmaceutical research and development because it effectively preserves the activity and stability of pharmaceutical products. The freeze-drying process freezes and removes moisture from drugs or biopharmaceuticals, extending their shelf life, improving stability, and enabling long-term storage and transport.


2. How does freeze-drying technology ensure the quality and purity of biopharmaceuticals?

Freeze-drying technology helps maintain the quality and purity of biopharmaceuticals by removing moisture under low-temperature and vacuum conditions. During the freeze-drying process, water is removed by sublimation without causing structural damage or degradation to the molecules, ensuring the product's activity and purity.


3. How can I choose the right freeze dryer model for biopharmaceutical R&D?

Choosing the appropriate freeze dryer model depends on the specific research and development needs and sample quantities. Typically, small-scale R&D projects can opt for smaller capacity freeze dryers, while large-scale production may require larger equipment. Additionally, factors like temperature control accuracy, cooling and heating rates should be considered to meet specific process requirements.



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