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SY-100F R&D-Standard

SY-100F Standard Freeze Dryer is a versatile research and development equipment, well-suited for the research and small-scale production of bioproducts, in vitro diagnostic reagents, and more. The SY-100F Standard Freeze Dryer has a freeze-drying area of 1.03㎡ and is recommended for a loading capacity of 10kg.
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Product Advantage


1. In-situ Vacuum Freeze Dryer: Our in-situ vacuum freeze dryer offers streamlined operations with pre-freezing and drying completed in place, ensuring user-friendly handling and exceptional drying outcomes.

2. Transparent ACRYLIC Chamber Door: The drying chamber door, made from ACRYLIC material, provides a colorless and transparent view of the entire freeze-drying process.

3. Inert Gas Control: Featuring a secure diaphragm valve, the inflation (water release) valve connects to inert gas sources, allowing post-drying inert gas filling to extend the shelf life of materials.

4. Specialized Gas Diversion Technology: Our specialized gas diversion technology ensures even cold trap ice capture and robust ice-capturing capabilities.

5. Internationally Recognized Compressor: Utilizing a compressor from a globally renowned brand, we offer high efficiency, extended lifespan, and minimal noise.

6. Advanced Fuzzy Temperature Control: Employing advanced fuzzy temperature control technology, our system minimizes shelf temperature deviations, ensuring uniform drying.

7. Optimized Freeze-Drying Curve Control: Our system precisely manages cooling rates during pre-freezing, as well as sample warming rates and optional vacuum level adjustments during sublimation and desorption drying stages.

8. Robust Sensor Calibration: The system includes robust sensor calibration functionality, guaranteeing long-term measurement precision.

9. 7-inch True-Color Industrial Embedded Touchscreen + SH-HPSC-II Modular Controller: Our equipment boasts a 7-inch true-color industrial embedded touchscreen paired with the SH-HPSC-II modular controller, delivering high control accuracy and dependable performance.

10. Professional FD-PILOT Control System: Our professionally designed FD-PILOT control system can store numerous process recipes, each containing 36 temperature control segments, significantly enhancing process optimization.

11. Intelligent Data Recording: Our intelligent data recording system offers real-time monitoring and display of the cold trap temperature curve, sample temperature curve, and vacuum curve. Exportable data is easily accessible on a computer, simplifying process optimization and drying effect verification.

12. Flexible Manual and Automatic Control Modes: Our freeze dryer provides versatile control modes for manual adjustments during process experimentation and seamless automatic control for batch production.

13. Real-Time Alarm Display and Historical Alarm Query: The system offers real-time alarm display and historical alarm query functions, simplifying troubleshooting and equipment maintenance.

14. User-Level and Password Settings: Users can establish different access levels and implement password protection, ensuring controlled and secure operation and management.


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Technical Parameters



Model


SY-20F

Standard

SY-30F

Standard

SY-50F

Standard

SY-100F

Standard

Freeze Drying Area

0.3

0.4

0.7

1.03

Cold Trap Temperature

<-75 (no-load)

Vacuum Level

Pa

≤1 (no-load)

Shelf Temperature Range

-55-+70 (no-load)

Maximum ice capacity

kg/24h

≥6

≥8

≥10

≥15

Number of Shelf Layers

pcs

3+1

4+1

4+1

6+1

Material Tray

mm

400×270

340×300

480×360

480×360

Shelf Spacing

mm

70

50

50/ Optional 70

70

Overall Power

kW

3

4.5

5.5

6.5

Weight

kg

300

400

600

700

Dimensions

mm

1033×781×1580

825×928×1366

823×1008×1420

876×1190×1727

Loadable Materials

L

3

4

7

10

Defrost Mode

-

Electric Defrost

Natural Defrost

Natural Defrost with Optional Electric Defrost

Electric Defrost

Safety Devices

-

Audible Alarm, Emergency Stop Switch, Overpressure Protection

Power Supply

-

Single-phase 3-wire, 220 volts

Single-phase 3-wire, 220 volts

Single-phase 3-wire, 220 volts

Three-phase 5-wire, 380 volts

Three-phase 5-wire, 380 volts

Optional features:

· Vacuum level control

· Eutectic point testing

· Chamber isolation valve

· Remote control via PC or mobile app

· Imported vacuum pumps

· Anti-oil backflow solenoid valve

· Oil mist filter


Product Uses


1. Pharmaceutical Industry: Research and development freeze dryers are used in the pharmaceutical industry to develop and optimize freeze-drying processes for drug formulations. They are employed to study the stability of new drugs, extend the shelf life of medications, and prepare drug samples.

2. Biotechnology and Life Sciences: In biological research, freeze dryers are utilized to lyophilize proteins, antibodies, enzymes, and other biomolecules for long-term storage and analysis.

3. Food Industry: Research and development freeze dryers are valuable for researching and developing new freeze-dried foods such as coffee, fruits, vegetables, and more. This helps maintain the quality and texture of food products.

4. Chemical Industry: These freeze dryers find applications in chemical engineering and chemical production for preparing chemical samples, dyes, catalysts, and polymer samples.

5. Materials Science: Freeze-drying technology is employed for preparing material samples, including polymers, coatings, films, and more, for materials research and analysis.

6. Environmental Monitoring: In the environmental sector, research and development freeze dryers are used for processing and analyzing environmental samples such as pollutants in water, soil, and air.

7. Medical Devices: Freeze-drying is used for medical devices and biomedical products to ensure their long-term storage and performance.

8. Cosmetic Manufacturing: Freeze-drying is applied in the preparation of cosmetic ingredients to improve their stability and quality.


Product Operate Guide


The machine's control system boasts a user-friendly, large touchscreen interface with robust functionality. It efficiently displays extensive data on each screen in an intuitive manner. It has ample storage capacity for hundreds of temperature control programs, with each program customizable with up to 36 segments. The system employs advanced fuzzy PID control algorithms to guarantee precise and stable temperature control. During automated temperature control, users have the flexibility to adjust temperature parameters and skip segments as required. The system maintains shelf temperatures based on preset parameters and incorporates multiple stability features for reliable and consistent operation.


FAQ


1. Is custom configuration supported?

Yes, customers can customize different configurations according to their specific requirements, such as adding or reducing the number of shelves or replacing the stainless steel drying chamber door to meet different sample and process requirements.


2. What are the cooling and heating rates of the freeze dryer?

Cooling Rate: The cooling rate is typically expressed as the temperature reduction per minute. Standard freeze dryers usually have relatively fast cooling rates, often reducing the sample's temperature to the desired freezing temperature within tens of minutes, such as 1°C per minute or faster.

Heating Rate: The heating rate refers to the speed at which the sample warms up from a frozen state to the desired temperature during the desorption drying process. Typically, freeze dryers have heating rates of around 1°C per minute, but this can be adjusted as needed.

Choosing the right freeze dryer model and parameters depends on the characteristics of the sample and process requirements. Faster cooling and heating rates can often reduce the lyophilization time but may also require higher energy consumption. Therefore, when selecting a freeze dryer, various factors need to be considered to meet specific research or production needs.


3. What is the cost of a freeze dryer, including both the equipment itself and operational maintenance costs?

The cost of a freeze dryer can vary depending on various factors, including equipment model, configuration options, capacity, and location. Larger-capacity freeze dryers typically have higher costs but can process more samples, making capacity requirements an important cost-determining factor.

In addition to the initial equipment purchase cost, operational and maintenance costs of the freeze dryer should be considered. These costs may include electricity consumption, consumables such as cooling fluids and vacuum pump components, maintenance, and servicing expenses.


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