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Product Advantage
Discover our advanced pilot-scale freeze dryers, designed for optimizing industrial freeze-drying processes. Explore key features for precise control and safety.
Unlock the Potential of Industrial Freeze Drying with Our Pilot-Scale Freeze Dryers
When it comes to optimizing freeze-drying processes at an industrial scale, our range of pilot-scale freeze dryers (R&D) stands out. These versatile machines replicate the functionality of production-scale freeze dryers, making them invaluable tools for fine-tuning parameters and approaching production standards.
Key Features for Optimal Freeze Drying:
1. In-situ Vacuum Freeze Dryer: Automate your freeze-drying processes effortlessly with our in-situ vacuum freeze dryer.
2. Dual-Chamber Structure: The main unit comprises a dual-chamber structure housing a cold trap and a drying chamber.
3. Tool-Free Casing: Maintenance is a breeze with our machine's easily disassembled casing, eliminating the need for tools.
4. Independent Temperature Probes: Each level of the dryer is equipped with independent sample temperature probes for precise monitoring.
5. Rapid Cooling: Achieve rapid cold trap cooling, ranging from -20°C to -40°C in less than 20 minutes.
6. Swift Heating and Cooling: With heating and cooling rates of 1°C per minute, you can save time and increase efficiency.
7. Sublimation Curve Control: Seamlessly transition between stepwise and linear temperature control with our sublimation curve control switch.
8. Temperature Precision: Maintain shelf temperature control precision with an impressive ±1°C accuracy.
9. Advanced PLC Controller: Benefit from a PLC controller featuring PID temperature control for optimal performance.
10. Nitrogen Gas Filling: Enhance drying processes by using our nitrogen gas filling system, providing an inert gas environment.
11. Maintenance Reminders: Keep your equipment in top shape with comprehensive maintenance reminder functions.
12. Safety First: Our freeze dryers are equipped with multiple safety features to ensure secure operation for vacuum and refrigeration systems.
With our pilot-scale freeze dryers, you can elevate your freeze-drying processes to new heights, achieving greater control, efficiency, and safety for your industrial applications. Explore the potential of these advanced machines and optimize your freeze-drying operations today.
Technical Parameters
Model | SY-20F Standard | SY-30F Standard | SY-50F Standard | SY-100F Standard | |
Freeze Drying Area | ㎡ | 0.3 | 0.4 | 0.7 | 1.03 |
Cold Trap Temperature | ℃ | ＜-75 (no-load) | |||
Vacuum Level | Pa | ≤1 (no-load) | |||
Shelf Temperature Range | ℃ | -55-+70 (no-load) | |||
Maximum ice capacity | kg/24h | ≥6 | ≥8 | ≥10 | ≥15 |
Number of Shelf Layers | pcs | 3+1 | 4+1 | 4+1 | 6+1 |
Material Tray | mm | 400×270 | 340×300 | 480×360 | 480×360 |
Shelf Spacing | mm | 70 | 50 | 50/ Optional 70 | 70 |
Overall Power | kW | 3 | 4.5 | 5.5 | 6.5 |
Weight | kg | 300 | 400 | 600 | 700 |
Dimensions | mm | 1033×781×1580 | 825×928×1366 | 823×1008×1420 | 876×1190×1727 |
Loadable Materials | L/kg | 3 | 4 | 7 | 10 |
Defrost Mode | - | Electric Defrost | Natural Defrost | Natural Defrost with Optional Electric Defrost | Electric Defrost |
Safety Devices | - | Audible Alarm, Emergency Stop Switch, Overpressure Protection | |||
Power Supply | - | Single-phase 3-wire, 220 volts | Single-phase 3-wire, 220 volts | Single-phase 3-wire, 220 volts Three-phase 5-wire, 380 volts | Three-phase 5-wire, 380 volts |
Optional features:
· Vacuum level control
· Eutectic point testing
· Chamber isolation valve
· Remote control via PC or mobile app
· Imported vacuum pumps
· Anti-oil backflow solenoid valve
· Oil mist filter
Product Uses
Freeze-drying process optimization is suitable for various industries, including biotechnology, pharmaceuticals, materials science, chemical engineering, and food production.
Product Operate Guide
The control system of this machine features a large touchscreen, providing convenient, straightforward operation with powerful functionality. Each screen displays a wealth of data in an intuitive and clear manner. It can store hundreds of temperature control programs, with each program allowing for the configuration of up to 36 segments.
Advanced fuzzy PID control algorithms ensure precise and stable temperature control. During automatic temperature control, you can modify temperature parameters and skip segments as needed, offering flexibility in operation. The system controls shelf temperatures according to pre-set parameters. Multiple stability measures are incorporated into the system, ensuring stable and reliable operation.
FAQ
1. Is the pilot-scale freeze dryer suitable for small-batch production?
Yes, it is. Pilot-scale freeze dryers are not only suitable for process development and parameter optimization but also for small-scale batch production. They offer flexibility to conduct small-batch trial productions before scaling up to ensure the feasibility and efficiency of the process.
2. Does the pilot-scale freeze dryer support drying different types of samples?
Yes, it does. Pilot-scale freeze dryers are versatile and support the freeze-drying of liquid, paste, and solid samples. This means they are suitable for various industries, including pharmaceuticals, food, and life sciences, to meet different sample processing requirements.
3. Do I need special training to operate the pilot-scale freeze dryer?
Operating a pilot-scale freeze dryer typically does not require special training. They are designed to be user-friendly and come with intuitive control interfaces. However, we recommend thoroughly reading the operation manual before the initial use to ensure proper operation and optimal performance.
Product Advantage
Discover our advanced pilot-scale freeze dryers, designed for optimizing industrial freeze-drying processes. Explore key features for precise control and safety.
Unlock the Potential of Industrial Freeze Drying with Our Pilot-Scale Freeze Dryers
When it comes to optimizing freeze-drying processes at an industrial scale, our range of pilot-scale freeze dryers (R&D) stands out. These versatile machines replicate the functionality of production-scale freeze dryers, making them invaluable tools for fine-tuning parameters and approaching production standards.
Key Features for Optimal Freeze Drying:
1. In-situ Vacuum Freeze Dryer: Automate your freeze-drying processes effortlessly with our in-situ vacuum freeze dryer.
2. Dual-Chamber Structure: The main unit comprises a dual-chamber structure housing a cold trap and a drying chamber.
3. Tool-Free Casing: Maintenance is a breeze with our machine's easily disassembled casing, eliminating the need for tools.
4. Independent Temperature Probes: Each level of the dryer is equipped with independent sample temperature probes for precise monitoring.
5. Rapid Cooling: Achieve rapid cold trap cooling, ranging from -20°C to -40°C in less than 20 minutes.
6. Swift Heating and Cooling: With heating and cooling rates of 1°C per minute, you can save time and increase efficiency.
7. Sublimation Curve Control: Seamlessly transition between stepwise and linear temperature control with our sublimation curve control switch.
8. Temperature Precision: Maintain shelf temperature control precision with an impressive ±1°C accuracy.
9. Advanced PLC Controller: Benefit from a PLC controller featuring PID temperature control for optimal performance.
10. Nitrogen Gas Filling: Enhance drying processes by using our nitrogen gas filling system, providing an inert gas environment.
11. Maintenance Reminders: Keep your equipment in top shape with comprehensive maintenance reminder functions.
12. Safety First: Our freeze dryers are equipped with multiple safety features to ensure secure operation for vacuum and refrigeration systems.
With our pilot-scale freeze dryers, you can elevate your freeze-drying processes to new heights, achieving greater control, efficiency, and safety for your industrial applications. Explore the potential of these advanced machines and optimize your freeze-drying operations today.
Technical Parameters
Model | SY-20F Standard | SY-30F Standard | SY-50F Standard | SY-100F Standard | |
Freeze Drying Area | ㎡ | 0.3 | 0.4 | 0.7 | 1.03 |
Cold Trap Temperature | ℃ | ＜-75 (no-load) | |||
Vacuum Level | Pa | ≤1 (no-load) | |||
Shelf Temperature Range | ℃ | -55-+70 (no-load) | |||
Maximum ice capacity | kg/24h | ≥6 | ≥8 | ≥10 | ≥15 |
Number of Shelf Layers | pcs | 3+1 | 4+1 | 4+1 | 6+1 |
Material Tray | mm | 400×270 | 340×300 | 480×360 | 480×360 |
Shelf Spacing | mm | 70 | 50 | 50/ Optional 70 | 70 |
Overall Power | kW | 3 | 4.5 | 5.5 | 6.5 |
Weight | kg | 300 | 400 | 600 | 700 |
Dimensions | mm | 1033×781×1580 | 825×928×1366 | 823×1008×1420 | 876×1190×1727 |
Loadable Materials | L/kg | 3 | 4 | 7 | 10 |
Defrost Mode | - | Electric Defrost | Natural Defrost | Natural Defrost with Optional Electric Defrost | Electric Defrost |
Safety Devices | - | Audible Alarm, Emergency Stop Switch, Overpressure Protection | |||
Power Supply | - | Single-phase 3-wire, 220 volts | Single-phase 3-wire, 220 volts | Single-phase 3-wire, 220 volts Three-phase 5-wire, 380 volts | Three-phase 5-wire, 380 volts |
Optional features:
· Vacuum level control
· Eutectic point testing
· Chamber isolation valve
· Remote control via PC or mobile app
· Imported vacuum pumps
· Anti-oil backflow solenoid valve
· Oil mist filter
Product Uses
Freeze-drying process optimization is suitable for various industries, including biotechnology, pharmaceuticals, materials science, chemical engineering, and food production.
Product Operate Guide
The control system of this machine features a large touchscreen, providing convenient, straightforward operation with powerful functionality. Each screen displays a wealth of data in an intuitive and clear manner. It can store hundreds of temperature control programs, with each program allowing for the configuration of up to 36 segments.
Advanced fuzzy PID control algorithms ensure precise and stable temperature control. During automatic temperature control, you can modify temperature parameters and skip segments as needed, offering flexibility in operation. The system controls shelf temperatures according to pre-set parameters. Multiple stability measures are incorporated into the system, ensuring stable and reliable operation.
FAQ
1. Is the pilot-scale freeze dryer suitable for small-batch production?
Yes, it is. Pilot-scale freeze dryers are not only suitable for process development and parameter optimization but also for small-scale batch production. They offer flexibility to conduct small-batch trial productions before scaling up to ensure the feasibility and efficiency of the process.
2. Does the pilot-scale freeze dryer support drying different types of samples?
Yes, it does. Pilot-scale freeze dryers are versatile and support the freeze-drying of liquid, paste, and solid samples. This means they are suitable for various industries, including pharmaceuticals, food, and life sciences, to meet different sample processing requirements.
3. Do I need special training to operate the pilot-scale freeze dryer?
Operating a pilot-scale freeze dryer typically does not require special training. They are designed to be user-friendly and come with intuitive control interfaces. However, we recommend thoroughly reading the operation manual before the initial use to ensure proper operation and optimal performance.
