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SY-50F R&D-Stoppering

This pilot-scale freeze dryer (R&D) replicates production-scale functionality, allowing for the optimization of industrial freeze-drying parameters. It's suitable for both early-stage research and development and later process scaling, offering high-performance parameters throughout.
SY-50F Stoppering Type, Freeze Drying Area: 0.5㎡, Recommended Loading Capacity: 5kg

 
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Product Advantage


1. In-situ Vacuum Freeze Dryer: Our in-situ vacuum freeze dryer streamlines the freeze-drying process, offering user-friendly operation and exceptional drying results.

2. Transparent Drying Chamber Door: Crafted from ACRYLIC material, the drying chamber door provides a clear, colorless view of the entire freeze-drying process.

3. Inert Gas Control: The inflation (water release) valve features a secure diaphragm design. It connects to inert gas sources and can be filled with inert gas after drying to extend material shelf life.

4. Specialized Gas Diversion Technology: Our specialized gas diversion technology ensures uniform cold trap ice capture and robust ice-capturing capabilities.

5. International Renowned Brand Compressor: We utilize a compressor from a globally recognized brand, offering high efficiency, extended lifespan, and minimal noise.

6. Advanced Fuzzy Control Technology: Our freeze dryer employs advanced fuzzy control technology for precise shelf temperature control, minimal temperature deviations, and consistent drying.

7. Optimized Freeze-Drying Curve Control: Our system precisely manages the cooling rate during pre-freezing and adjusts the sample warming rate and vacuum level during sublimation and desorption drying stages.

8. Reliable Sensor Calibration: The system includes a reliable sensor calibration function, ensuring long-term measurement precision.

9. Industrial Touchscreen Control: Featuring a 7-inch true-color industrial embedded touchscreen and the SH-HPSC-II modular controller, our system offers superior control accuracy and dependable performance.

10. Professional FD-PILOT Control System: Our professionally designed FD-PILOT control system can store numerous process recipes, each containing 50 temperature control segments, significantly enhancing process optimization.

11. Intelligent Data Recording: Our intelligent data recording system enables real-time monitoring and display of the cold trap temperature curve, sample temperature curve, and vacuum curve. Exported data is easily accessible on a computer, simplifying process optimization and drying effect verification.

12. Flexible Manual and Automatic Control Modes: Our freeze dryer provides flexible manual and automatic control modes, allowing manual adjustments for process experimentation and seamless automatic control for batch production.

13. Real-Time Alarm Display: With real-time alarm display and historical alarm query functions, troubleshooting and equipment maintenance become more convenient.

14. User-Level and Password Settings: Users can establish different access levels and passwords for controlled operation and management.


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Technical Parameters


Model


SY-20F

Stoppering

SY-30F

Stoppering

SY-50F

Stoppering

SY-100F

Stoppering

Freeze Drying Area

0.2

0.3

0.5

1.15

Cold Trap Temperature

<-75 (no-load)

Vacuum Level

Pa

≤1 (no-load)

Shelf Temperature Range

-55-+70 (no-load)

Maximum ice capacity

kg/24h

≥6

≥8

≥10

≥15

Number of Shelf Layers

pcs

2+1

3+1

3+1

4+1

Material Tray

mm

400×270

300×340

410×410

480×600

Shelf Spacing

mm

100

70

100

100

Overall Power

kW

4

5.5

6.5

7.5

Weight

kg

300

400

800

1000

Dimensions

mm

1033×781×1704

853×1272×1679

911×1405×1983

1823×1144×2014mm

Loadable Materials

L

2

3

5

11

Loadable Vials

pcs

Ф12mm:1554

Ф12mm:2187

Ф12mm:3705

Ф12mm:8624

pcs

Ф16mm:868

Ф16mm:1200

Ф16mm:2058

Ф16mm:4788

pcs

Ф22mm:440

Ф22mm:654

Ф22mm:1050

Ф22mm:2460

Defrost Mode

-

Electric Defrost

Electric Defrost

Electric Defrost

Electric Defrost

Safety Devices

-

Audible Alarm, Emergency Stop Switch, Overpressure Protection

Power Supply

-

Single-phase 3-wire, 220 volts

Three-phase 5-wire, 380 volts

Optional features:

· Vacuum level control

· Eutectic point testing

· Chamber isolation valve

· Remote control via PC or mobile app

· Imported vacuum pumps

· Anti-oil backflow solenoid valve

· Oil mist filter


Product Uses


The 0.5㎡ research and development freeze dryer has a wide range of application scenarios across multiple fields. Here are some common application scenarios:


1. Pharmaceutical Industry: Used for preparing freeze-dried powders of drugs, including tablets, capsules, and injections, to extend their shelf life and maintain drug activity.

2. Biotechnology Research: Employed for freeze-drying cells, cell cultures, and biological specimens for long-term sample preservation and in-depth analysis in laboratory research.

3. Food Industry: Widely used in food processing, such as freeze-drying coffee, fruits, vegetables, dairy products, and condiments to improve their storage stability and portability.

4. Chemical Industry: In laboratory settings, it is used for freeze-drying chemical reagents, solutions, and compounds for long-term storage and transportation.

5. Medical Research: In medical research, it is used to process biological samples like plasma, serum, and cells for long-term storage and laboratory use.

6. Medical Devices: In medical device manufacturing, it is used for freeze-drying medical instruments and equipment to ensure their stability over an extended period.

7. Cosmetics Industry: Utilized for preparing raw materials for cosmetics, skincare products, and perfumes to increase their shelf life and enhance quality.

8. Research Institutions: In various research fields, including biology, chemistry, medicine, and food science, it is used for experiments and sample processing.


In summary, the 0.5㎡ research and development freeze dryer finds extensive application in various fields due to its flexibility and efficiency. It serves as an ideal tool for processing a wide range of substances and extending their shelf life.


Product Operate Guide


The machine's control system boasts a large touchscreen for easy and powerful operation. It can store numerous temperature control programs, each with up to 36 segments. Advanced fuzzy PID algorithms guarantee precise temperature control, and you can make real-time adjustments during automatic control. The system maintains shelf temperatures based on preset parameters and ensures overall stability and reliability.


FAQ


1. What is the biggest advantage of the 0.5㎡ stoppering freeze dryer?

One of the major advantages of the 0.5㎡ stoppering freeze dryer is its suitability for small-batch production and research and development applications. It offers a high degree of flexibility and can be used for sample preparation, new product development, and process parameter optimization. This makes it an ideal choice for research laboratories and small-scale production units.


2. Is the control system of this freeze dryer easy to operate?

Yes, the control system of this freeze dryer features a large touchscreen interface that is intuitive and user-friendly. It is highly customizable, allowing users to set temperature control programs based on their specific needs, monitor process parameters in real-time, and make adjustments as necessary. This makes operation very convenient.


3. What aspects should be considered for maintenance of the 0.5㎡ stoppering freeze dryer?

In terms of maintenance, users should regularly clean and maintain the condenser, vacuum pump, and other critical components. Additionally, it is important to ensure timely replacement of consumables such as seals and filters to maintain system performance and safety. The equipment's maintenance reminder feature can be relied upon to ensure the long-term reliable operation of the equipment.


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Beijing Songyuan Huaxing Technology Development Co., Ltd. was founded in 2000, with its headquarters located in Beijing, China.

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